ACFI 2003

Management Accounting

Major Written Assignment

Due Date: April 16, at 5pm Sydney time.

Submit via Turnitin ONLY

Instructions:

Answer both Q1 and Q2

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Question 1

Toni had worked as an apprentice baker in a large bakery that supplied different

types of bread – from the standard white loaf to the speciality bread such as rye,

gluten free and organic. At the end of her training, she decided to start a small

business specialising in producing cakes – in particular, cakes with ornate

decorations made from icing sugar – and Danish pastries because she did not want

to compete with the large bakeries for the “bread market”. As she was close to office

buildings, she decided to try and increase her daily cash flow by selling “fresh cut”

sandwiches.

Having spent most of her savings on purchasing equipment and supplies, renovating

shop premises, and employing two shop assistants, she did not want to spend

money for an accountant to set up an accounting system. She wondered whether

she should base her cost management system on the system adopted in the large

bakery.

As an apprentice, she had not been involved in the management aspects of

operating a bakery, and she did not know what sort of information she would need to

ensure that she did not lose her investment in her business. She was certain that

there was a ready and reasonably large market for her bakery products. She felt

that all she needed was a cash statement each week to show her what her receipts

and payments were, and an annual set of accounts to make sure that she was

operating at a profit. To ensure that she recovered her costs, she intended to follow

the product costing strategy used by the large bakery that she was an apprentice in.

The large bakery produced a variety of bread using highly automated processes. In

ascertaining the cost of its different types of bread, the large bakery treated flour as a

direct cost. All other costs were treated as indirect costs, and were allocated. It was

a simple system that Toni thought she could emulate. However, the large bakery did

not produce cakes and pastries. Cakes and pastries require highly specialised

labour skills because the processes may not be easily standardised and automated.

Required:

Toni is relying on weekly cash flow and annual financial accounts to ensure that she

remains in business in the long term. She is also attempting to ensure that her

pricing and cost management strategies are appropriate by adopting the cost

management system used in the large bakery. Do you agree with Toni’s approach?

Support your opinion by addressing the following issues:

a) How does one ensure that a cost management system provides relevant and

useful information?

(5 marks).

b) Toni is relying on financial feedback, and the product costing method adopted by

the large bakery. What are the strengths and weaknesses of these approaches?

(10 marks).

2

c) Outline any changes you would recommend that would help Toni to manage her

business. Explain how your changes would address the weaknesses that you have

identified in Toni’s proposed system.

(5 marks).

When answering Question 1, please maintain the 3 parts (a to c above). The word

length: the answer to each part should address the question for the marks awarded

to each part.

[Total: 20 marks]

Question 2

Zubick Corporation produces and supplies 2 types of component parts to industrial

equipment manufacturers. These parts are known as X123 and R907.

There are 2 departments in the factory: the machining and assembly departments.

The machining department has highly automated operations, while assembly has

labour intensive operations.

Table 1: Annual production data by product

Product X123 Product R907

Units produced 1,000 2,000

Total direct labour hours

(DLH) consumed per unit 5 DLH 15 DLH

Total machine hours (MH)

consumed per unit 15 MH 5 MH

The overhead cost incurred in the Machining department was $1,300,000, while the

overhead cost in the Assembly department was $350,000.

Table 2: Annual overhead costs and production activity by department

Machining dept Assembly dept Total

Overhead cost $1,300,000 $350,000 $1,650,000

Direct labour hours

(DLH) consumed

per dept

5,000 DLH 30,000 DLH 35,000 DLH

Machine hours

(MH) consumed

per dept

23,000 MH 2,000 MH 25,000 MH

The manager, Rex, decided to allocate costs to the 2 products in the following

manner: he divided the total overhead costs of $1,650,000 by the total number of

labour hours utilised in the factory (ie (1000 x5) plus (2000 x 15) = 35,000 DLH).

Therefore his overhead rate was $1,650,000/35,000 = $47.14 per DLH.

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The overhead allocated to each product using Rex’s rate was as follows:

Product X123 = 5 DLH x$47.14 = $235.70

Product R907 = 15 DLH x $47.14 = $707.10

But Rex was losing sales of product R907 to his competitor who was able to sell a

similar product at a lower price, and recover all costs of production.

Additional information:

Tables 3 and 4 show how much direct labour and machine time is consumed by

each product in each production department.

Table 3: Machine hours (MH) consumed by each product in production departments.

Machining dept Assembly dept Total per unit of

product

Per unit of product

X123 14.5 MH 0.5 MH

15 MH per unit of

X123

Per unit of product

R907 4.25 MH 0.75 MH

5 MH per unit of

R907

Table 4: Direct labour hours (DLH) consumed by each product in production

departments.

Machining dept Assembly dept Total per unit of

product

Per unit of product

X123 2 DLH 3 DLH

5 DLH per unit of

product X123

Per unit of product

R907 1.5 DLH 13.5 DLH

15 DLH per unit of

product R907

Required:

i) Do you agree or disagree with Rex’s overhead allocation method? Explain. You

should draw on information provided in Tables 1 to 4 to help explain and support

your answer.

(5 marks).

ii) How would you improve it? Calculate alternative rates that you would use and

explain why you think it would help Rex. You should draw on information provided in

Tables 1 to 4 to support your recommendation.

(15 marks).

[Total: 20 marks]

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